- Nickel Surface Coating: Provides a controlled metallic layer around the diamond particles for improved bond compatibility.
- Improved Grit Retention: Enhances mechanical anchoring in resin-bond systems and helps reduce premature diamond pull-out.
- Improved Heat Distribution: The metallic coating helps transfer grinding heat into the surrounding bond structure.
- Controlled Diamond Exposure: Coating level can be matched to particle size and bond requirements to balance retention and cutting activity.
- Surface Protection: Provides additional protection to the diamond surface during tool manufacturing and grinding.
- Resin-Bond Compatibility: Particularly suitable for resin-bond grinding wheels and precision abrasive tools.
Ni Coated Diamond Powder
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Product Overview
Ni Coated Diamond Powder is a nickel-coated synthetic diamond developed primarily for resin-bond abrasive tools requiring improved grit retention, heat distribution and stable grinding performance. The metallic nickel layer provides stronger mechanical anchoring between the diamond and bond, helping reduce premature grit pull-out while maintaining consistent diamond exposure in precision grinding applications.
Features
Specifications
| Material Type | Nickel-Coated Synthetic Diamond |
|---|---|
| Coating Material | Nickel (Ni) |
| Base Diamond | Selected Monocrystalline Synthetic Diamond |
| Typical Appearance | Metallic Gray |
| Available Particle Size | Micron and Mesh / Grit Grades |
| Typical Coating Level | Approx. 30–55 wt%, depending on particle size and application |
| Primary Function | Grit Retention / Mechanical Anchoring / Heat Distribution |
| Typical Bond System | Resin Bond |
| Selection Focus | Diamond size, coating ratio, grit exposure and bond system |
Applications
Superabrasive Tool Manufacturing
Used in resin-bond diamond tools requiring reliable grit retention and stable grinding performance.
- Resin-bond diamond grinding wheels
- Precision abrasive tools
- Fine and general-purpose grinding tools
Cemented Carbides
Suitable for diamond wheels used in grinding hard carbide materials.
- Tungsten carbide tool grinding
- Carbide insert processing
- Precision carbide component grinding
Advanced Ceramics
Used in resin-bond tools for controlled grinding of hard and brittle ceramics.
- Engineering ceramic grinding
- Ceramic component shaping
- Precision surface grinding