Polycrystalline Diamond Paste

Polycrystalline Diamond Paste

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Product Overview
Polycrystalline Diamond Paste is a precision polishing compound formulated with fine polycrystalline diamond abrasives for high-quality surface finishing of hard and difficult-to-polish materials. Its polycrystalline structure provides multiple fine cutting edges for controlled material removal and surface refinement. The paste is suitable for fine polishing of SiC and other selected semiconductor substrates, as well as sapphire, advanced ceramics and cemented carbides.

Features

  • Polycrystalline Diamond Structure: Multiple fine crystallites provide numerous cutting edges for controlled abrasive action.
  • Fine Polishing of Hard Substrates: Suitable for precision surface finishing of SiC and selected other hard semiconductor materials.
  • Controlled Surface Refinement: Multiple cutting edges support fine material removal and consistent surface finishing.
  • Self-Sharpening Characteristics:
    Microfracture can expose fresh cutting edges
    during polishing.
  • Selected Micron Grades: Fine particle sizes can be matched to different polishing stages and surface finish requirements.
  • Customizable Formulation: Diamond concentration and water- or oil-based carrier options can be selected according to application requirements.

Specifications

Product Type Polycrystalline Diamond Polishing Paste
Abrasive Type Polycrystalline Synthetic Diamond
Particle Structure Multiple Fine Diamond Crystallites
Available Particle Size Selected Micron Grades, up to 12 μm
Particle Size Distribution Controlled according to selected grade
Base Medium Water-Based / Oil-Based
Concentration Options Light / Medium / Heavy;
customized diamond concentration available
upon request
Primary Application Fine and Precision Polishing of Hard
Semiconductor Substrates and Other
Hard Materials
Product Form Ready-to-Use Polishing Paste
Selection Focus Particle size, particle size distribution,
diamond concentration, carrier type
and target surface finish
  • Binder Type:
    • Water-Based Polycrystalline Diamond Paste: Preferred for semiconductor, optical, and ceramic applications, offering fast cooling, easy cleaning, and no oily residue for clean processes.
    • Oil-Based Polycrystalline Diamond Paste: Provides enhanced lubrication for soft or sticky metals, supports extended polishing time, and offers rust protection, with post-polishing cleaning recommended.

Polycrystalline Diamond Paste Particle Size Chart

Particle Size
(μm)
Reference Mesh /
Grit No. (#)
Reference
W Grade
Reference D50
(μm)
Suggested
Polishing Stage
5–10 2000# W10 6.5–7.3 Precision Polishing
4–8 3000# W7 5.0–6.0
3–6 4000# W5 3.5–4.5 Fine Polishing
2–4 6000# W3.5 2.2–2.6
1–3 10000# W2.5 1.6–1.8 Ultra-Fine / Mirror Polishing
1–2 12000# W1.5 1.1–1.3
0–1 15000# W1.0 0.6–0.8
0–0.5 30000# W0.5 0.2–0.3

Note: Grit numbers, W grades and D50 values are for reference. Custom particle sizes and formulations are available upon request.

Applications

Semiconductor

Used for fine mechanical polishing of SiC and other selected hard semiconductor substrates where controlled material removal and surface quality are important.

  • SiC wafer and substrate fine polishing
  • Precision finishing of semiconductor substrate samples
  • Fine surface refinement of hard crystalline materials
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Optical & Optoelectronic

Used for precision polishing of sapphire and selected optical crystals requiring controlled material removal and fine surface finishing.

  • Sapphire substrate fine polishing
  • Precision finishing of hard optical crystals
  • Surface refinement of optoelectronic components
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Cemented Carbides

Used for fine polishing of cemented carbide specimens during metallographic preparation and microstructural examination.

  • Tungsten carbide metallographic specimen polishing
  • Polishing of prepared carbide cross-sections
  • Surface preparation for microstructural examination
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