Cutting Tools and Abrasives
APPLICATIONS

Cutting Tools and Abrasives

OUR STRENGTHS

What Crownkyn Can Do

Advanced superhard materials and precision solutions tailored for your specific applications

Optimize Your Process

Crownkyn optimizes precision machining processes with comprehensive superhard material solutions and ultra-fine diamond powder for superior results.

  • High-strength monocrystalline diamond
  • Ultra-precision grinding materials
  • Custom particle size distribution

Professional Team For Your Service

Our professional superhard materials experts with over 20 years experience provide comprehensive technical support for your precision applications.

  • 20+ years industry experience
  • 24/7 technical consultation
  • Custom solution development

Advanced Manufacturing

With 50 million carats monthly production capacity and world-class testing equipment, ensuring stability and consistency of our products.

  • SEM scanning electron microscope
  • Laser particle size analyzer
  • ISO certified quality system
HOW TO PROCESS

Application Process

In the Cutting Tool & Abrasives industry, Crownkyn provides diamond- and CBN-based superhard material solutions for tool manufacturing, grinding tools, and precision abrasive systems. Product selection and grit sizing are matched to workpiece material, cutting mode, bond system, and tool structure, helping you achieve stable tool performance, long service life, and consistent results in industrial-scale tool production.

Cutting Tool Manufacturing

Cutting Tool Manufacturing

The performance of PCD and PCBN cutting tools is fundamentally defined by the quality of their superhard grains. Predictable fracture behavior, crystal integrity, particle size distribution, strength (TI/TTI), and thermal stability of diamond and CBN powders translate directly into consistent tool life, reliable edge sharpness, and resistance to premature or catastrophic failure.

  • PCD tools for non-ferrous materials: Saw grit monocrystalline diamond with high toughness and regular blocky crystal shape, minimizing internal defects and improving wear and impact resistance
  • PCBN tools for steels and cast irons: Monocrystalline CBN powder with high thermal stability and controlled crystal integrity for stable cutting at elevated temperatures
  • High-load or long-life cutting tools: Coated diamond and coated CBN powder to enhance grain retention and improve tool durability under severe conditions

Typical applications: PCD saw blades, PCBN inserts, milling cutters, drilling tools.

Grinding Wheels and Abrasive Tools

Grinding Wheels and Abrasive Tools

Grinding wheels and bonded abrasives require controlled abrasive fracture, strong bonding, and stable wear behavior to maintain grinding accuracy and efficiency. Wheel Grit Monocrystalline Diamond Powder and Crushed Diamond Powder form the foundation of high-performance grinding tools.

  • Rough grinding wheels: 80/100–120/140 mesh crushed diamond for aggressive stock removal
  • Precision grinding wheels: 140/170–200/230 mesh monocrystalline diamond for accuracy and surface control
  • Steel grinding: Monocrystalline CBN for thermal stability; coated CBN improves grit retention and delivers up to 50% longer wheel life in resin or vitrified bonds

Typical applications: Tool grinding wheels, cylindrical grinding wheels, surface grinding tools.

Lapping and Polishing Abrasives

Lapping and Polishing Abrasives

Lapping and polishing abrasives are used to refine cutting tool surfaces and precision components, ensuring low roughness and controlled geometry. Micron Diamond Powder, Micron CBN Powder, Diamond Slurry, and Diamond Paste provide consistent and repeatable finishing performance.

  • Pre-lapping: 15–30 μm for surface correction
  • Fine lapping: 6–14 μm to remove grinding marks
  • Final polishing: 1–3 μm or finer for high-precision tool surfaces

Typical applications: Tool edge polishing, insert finishing, precision wear parts.

Ultra-Fine Finishing and Advanced Abrasives

Ultra-Fine Finishing and Advanced Abrasives

For high-end cutting tools and ultra-precision abrasive systems, advanced diamond materials are applied to achieve superior surface integrity and functional performance. Nano Diamond Powder and Thermal Conductive Diamond support next-generation tool and abrasive designs.

  • Ultra-fine finishing: ≤1 μm and nano-scale diamond for ultra-smooth cutting edges
  • Surface strengthening: Diamond micro-powder to improve wear resistance of tool surfaces
  • Thermal management: Thermal conductive diamond to enhance heat dissipation in high-speed cutting tools

Typical applications: Ultra-precision cutting tools, high-speed machining tools, advanced abrasive systems.

Cutting Tool & Abrasives Application Overview

Manufacturing Area Key Materials Crownkyn Product Solutions Value to You
Cutting Tool Manufacturing Non-ferrous metals, steels Saw grit diamond, CBN, coated diamond & CBN Improve cutting efficiency and extend overall tool service life
Grinding Wheels Hard alloys, steels Wheel grit diamond, crushed diamond, CBN & coated CBN Achieve stable grinding performance with significantly longer wheel life
Lapping & Polishing Abrasives Tool surfaces, wear parts Micron diamond or micron CBN slurry and paste Deliver low roughness finishes with high process repeatability
Advanced Tool Applications High-speed cutting tools Nano diamond, thermal conductive diamond Enhance edge quality and thermal stability in demanding operations

Crownkyn supports cutting tool and abrasive manufacturers with application-driven diamond and CBN materials, helping you optimize tool performance, stabilize production quality, and maintain competitiveness in high-precision industrial machining markets.

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Ready to Optimize Your Process?

Contact our technical experts for customized superhard material solutions tailored to your specific requirements.

50M+
Carats/Month
30+
Countries
20+
Years Experience